Delivering Long-Term Energy Storage Solutions at Darling Downs

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How we assessed emerging storage technologies to support a more stable grid.

As Australia accelerates its energy transition, long-duration energy storage is emerging as a key enabler of a stable, low-carbon electricity grid.

Located behind the meter at the Darling Downs Power Station, this pilot initiative was developed to explore how long-duration energy storage technologies could store energy for hours, or even days, and return it to the grid when needed most. The concept focused on two innovative battery chemistries — nickel hydrogen and liquid metal — to assess real-world performance, operational flexibility and integration feasibility with existing infrastructure.

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Pilot plants studied across two behind-the-meter 5 MW / 50 MWh long-duration energy storage systems.

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Cycles per year, designed for daily full charge and discharge or indefinite standby.

5

Year lifecycle engineered for low maintenance and full performance.

Battery storage units at Darling Downs energy site.

Evaluating long-duration storage for grid flexibility

Working closely with the energy operator, Verbrec delivered a comprehensive concept study to assess the feasibility of installing and operating two 5 MW / 50 MWh pilot plants.

Each pilot plant was intended to serve as a dedicated testbed for understanding the role emerging long-duration energy storage systems could play in balancing Australia’s evolving energy needs. The study focused on how these technologies could operate within an existing power station environment while supporting future grid stability, flexibility and low-carbon energy integration.

Engineering a study for flexibility, integration and reliability.

A core focus of the study was ensuring both proposed pilot plants could operate independently and continuously, importing and exporting power without restriction while also offering standby capability for indefinite periods without degradation.

The engineering scope extended across electrical, civil and control domains. Verbrec developed design pathways covering battery management systems, HVAC, switchgear, DC systems, UPS, metering, electrical protection and lightning protection. Civil components included bulk earthworks, structural platforms, access roads and modular building design, all tailored to the site’s existing layout and remote location.

Up to 365 full energy cycles per year, from zero to one cycle per day.
Seamless remote monitoring and dispatch via integrated SCADA systems.
Minimal maintenance downtime and full lifecycle operability over five years.
Compliance with Australian standards, client specifications and vendor datasheets.

Solving for complexity in a pilot environment

Reducing uncertainty around integration, operability and long-term performance

Trialling new technologies within a live operating power station introduced unique safety and compliance constraints. Verbrec assessed hazardous materials handling, isolation protocols, fire protection, hazardous area classification, control system logic, environmental discharge management, commissioning methodology and standby power demand calculations. All recommendations were developed under the ALARP principle, embedding safety and operational risk mitigation into every phase of the concept.

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